High Voltage Safety Management System & Certification Services for Electric Vehicle Manufacturing Facilities and Services

Safety and Reliability for Future Technology

The Electric Vehicle Revolution and Critical Needs

As the electric vehicle sector grows rapidly worldwide, production facilities and service centers operating with high-voltage systems face critical safety requirements. In Germany, the DGUV 209-093 standard, ISO 45001 compliance in the EU, and increasing legal obligations worldwide are forcing companies to establish systematic safety management.

SWL’s Electric Vehicle (EV) High Voltage Safety Management System

SWL’s Electric Vehicle (EV) High Voltage Safety Management System (SMS) provides a comprehensive framework designed to ensure maximum safety in all your electric vehicle R&D, testing, production, maintenance, service, and operational processes.

Why is a Safety Management System Necessary?

Global Trends and Imperatives:

  • The DGUV 209-093 standard has become a global standard.
  • Global electric vehicle giants achieved an 85% reduction in workplace accidents
  • ISO 45001 compliance is becoming mandatory in the EU

System Benefits

  • Safety Culture:< 0 >Building a strong safety culture
  • Net Responsibilities:< 0 >Clear responsibility definitions
  • Continuous Compliance:< 0 >International standard protocols
  • Risk Elimination:< 0 >Minimizing high voltage risks

World Examples & Success Stories

  • 🇩🇪 Germany: 78% decrease in workplace accidents
  • 🇺🇸 Amerika: 92% employee satisfaction
  • 🇯🇵 Japonya: 25 years with zero accidents

Comprehensive Service Content

Advanced Safety Management System Design

Technical System Architecture

  • High voltage system safety protocols.
  • Competency levels in accordance with DGUV 209-093 standard.
  • Compliant with ISO 45001 integration.
  • Emergency response procedures.

Operational Process Management

  • Safety protocols for R&D processes.
  • Production line safety systems.
  • Testing and quality control safety procedures.
  • Maintenance and service center security standards.
  • After-sales service operations safety management.
  • Authorized service network safety coordination.

Certification

Certification Process According to Global Standards

The safety management system established following joint efforts between SWL experts and the customer company is audited by SWL’s independent auditors and certified upon successful completion of the audits.

🌍 Global Examples and Success Stories

🇩🇪Germany– Industry Leadership

  • German OEM Leader: After implementing the DGUV 209-093 system, it achieved a 78% reduction in workplace accidents and a 45% increase in operational efficiency.DGUV 209-093 sistemini uyguladıktan sonra %78 iş kazası azalması ve %45 operasyonel verimlilik artışı sağladı.
  • Premium German Manufacturer:< 0 >Achieved zero electrical accidents with its high-voltage safety system and received the EU’s safest production facility award.

🇺🇸< 0 >America – Innovative Approach

  • Leading Electric Vehicle Manufacturer:< 0 >Achieved 92% employee satisfaction and a 67% increase in production speed with a similar safety management system.

🇯🇵< 0 >Japan – Quality-Focused Model

  • Japanese Hybrid Technology Leader:< 0 >Maintains a 25-year record of zero electrical accidents through systematic safety management.

International Competency Training

DGUV 209-093 Competency Training Levels

  • 3E / S – Working under power – Working on and troubleshooting components under voltage in production and service.
  • 2E / S – De-energizing and Re-energizing – Authorization to de-energize and re-energize vehicles at production facilities and service centers.
  • 1E / S – Technical work – Performs technical procedures on vehicles at production and service locations.
  • E / S – Basic operations – Performs general maintenance and cleaning operations in facilities and services. (*) Electrical prerequisite training is mandatory for Level 2E/S and 3E/S training. Transition training is available for specialists from different disciplines. Please contact us for detailed information.

    International Certification Benefits

  • Business Continuity Support: Minimizing operational disruptions by preventing high-voltage accidents.
  • Insurance Premium Optimization: Significant potential for reduction in insurance costs through systematic risk management.
  • Fire and Electrical Accident Risk Reduction: Minimizing critical incidents with a proactive safety system.
  • Enhancing global customer trust and strengthening international reputation.
  • Increased operational efficiency and reduced downtime.
  • A proactive safety culture and a positive workplace environment.

High Voltage Safety Management System & Certification for Electric Vehicle Manufacturing Facilities and Services Service Advantage

We are here for you with our technical expertise and proven experience.

  • Legal Compliance:< 0 >Full compliance with international safety standards and regulations.
  • Advanced Brand Reputation:< 0 >Strong image and customer trust as a leader in safety.
  • Risk Elimination: Minimizing operational hazards in high-voltage systems.
  • Operational Excellence:<0>Streamlining processes, reducing downtime, and increasing productivity.
  • Cost Savings:< 0 >Reduce R&D, production, quality control, and service costs through clear guidelines.
  • Customer Trust:<0>Increased loyalty through demonstrating commitment to security.

  • Proactive Culture: <0> Creating a safety-focused positive workplace culture.
  • Emergency Preparedness:<0>Equipping R&D, Production, and Services with incident management procedures.